Monitoring Is Only Valuable
When It Leads to Action
Every monitoring system and inspection service can generate data. The challenge is understanding what the information means, what requires attention, and what should happen next.
1. Data
Our systems capture thousands of events from the conveyor belt, including steel cord status, splices, cover wear, and more.
2. Information
Our engineers organize and validate the raw data, turning it into meaningful metrics and summaries.
3. Knowledge
They interpret trends and patterns; identifying which issues are significant and which can wait.
All data analysis is coordinated at our Bluefield, VA facility, where our diagnostic and monitoring engineers play a key role in driving actionable insights.
4. Insight
They highlight root causes, predict potential failures, and provide actionable recommendations.
5. Impact
The customer understands the consequences of ignoring problems or acting proactively, saving time, money, and downtime.
6. Immediate Action
With prioritized guidance, customers can implement fixes or maintenance quickly, preventing failures and extending belt life of their existing conveyor belts.
Comprehensive
Steel Cord Monitoring
EagleEye Advanced combines steel cord monitoring, splice analysis, and rip detection into a single platform that provides continuous visibility into belt health. For critical conveyors such as slope belts, overland conveyors, and other long-haul systems, early damage detection can make the difference between a planned repair and a costly production interruption. Seamlessly integrated with your conveyor control system, EagleEye delivers real-time insights that help maintenance teams identify developing issues before they become failures.
Features That Make
a Difference in the Field:
Belt Park
Automatically stop the belt at a known location following a monitoring event, allowing crews to quickly locate and inspect potential damage.
24/7/365 Access to our Monitoring Engineers
Work directly with our diagnostics and monitoring engineers who can help interpret results and provide guidance when questions arise.
Real-Time Email Alerts
Receive notifications when belt events occur, helping supervisors stay informed even when managing conveyors across multiple sites or locations.
Conveyor Belt
Inspection & Diagnostic Services
Gain deeper insight into belt condition through advanced inspection technologies and expert analysis. From steel cord scanning and splice evaluations to digital X-ray imaging and ultrasonic cover wear testing, our team helps identify hidden issues before they impact reliability.
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Ultrasonic
TestingWe track how your belt is wearing over time with precise ultrasonic measurements:
1. Spot Check: Quick readings to establish average carry and pulley cover thickness.
2. Cover Wear Profile: 20 data points per splice, compiled into a report that maps cover wear trends and projects belt life.
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Digital
X-Ray ImagingOur technicians use advanced X-ray technology to detect internal steel cable or fabric damage that can’t be seen with the naked eye.
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Steel Cord
ScanningOur technicians use advanced X-ray technology to detect internal steel cable or fabric damage that can’t be seen with the naked eye.
Steel Cord Monitoring Array
Fixed Monitoring Earth Magnet Array
Data Collection Unit
Proprietary Software
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Splice
EvaluationWe use MFL (Magnetic Flux Leakage) technology to detect splice damage between cords. Signals are captured and analyzed to reveal splice layout and any hidden damage—often paired with steel cord scanning for a complete picture.
Diagnostics Services
Case Study
During a routine quarterly check, we used MFL technology and X-ray imaging to track steel cord belt health at a valued Fenner Dunlop customer mining site.
Our analysis revealed significant steel cable damage caused by a cut running the length of the belt, along with a splice with extensive internal wear.
Instead of handing over raw data, our engineers summarized the findings, explained what it meant, and recommended the exact corrective actions.
Thanks to our clear guidance, the customer brought in a belt crew immediately—preventing failure, avoiding costly downtime, and extending the life of their existing belt while minimizing the risk of catastrophic damage.
Corroded
cables
Damaged
steel cords
Training
Learn To Get The Most From Your System
We don’t just install the systems—we teach your team how to get the most out of them. Our training is practical, straightforward, and tailored to your operation.
I attended a two-day training on the system that gave me a very good understanding of the system and how to use it. The EagleEye system is a great system that does what it advertises.
What’s Included:
- The science behind each sensor and how it works
- Where to place equipment for maximum protection
- Step-by-step wiring and connection guidance
- How to commission your system with confidence
- A complete walk-through of the monitoring software
- Troubleshooting tips for hardware, wiring, and software—using live systems and a test conveyor
