X Series is 3x more impact resistant and 5x more rip resistant so the belt can last longer vs. traditional plied belting
Product Ideation:
The X Series was developed to solve the everyday challenges encountered by conveyor operators using traditional plied belting, specifically aiming to alleviate pain points such as premature damage.
Redefining Belt Strength:
Through intricate weaving and treating, our X Series conveyor belts are precisely engineered to withstand rip, tear, and impact damage, surpassing the longevity of traditional plied belts. By leveraging the inherent strength of the fabric, we eliminate the need for additional rubber skim layers in the belt’s construction.
Transforming Operations:
The X Series gives our end users the power to better manage their operations with maximum uptime, reduced need for replacement belts, enhanced productivity, and a lower total cost of ownership.
See What The Hype's All AboutCompare the X Series product line to determine the best solution for your application
This chart is a guideline for selecting Fenner Dunlop’s X Series but should not be used as the sole tool for belt selection. We strongly recommend collaborating with Fenner Dunlop's sales and technical team for best belt selection.
Heavy-Duty Applications
Single Unit UsFlex: 440 PIW and up
Dual Unit UsFlex: 660 PIW and up
Medium-Duty Applications
Single Unit Nova-X: 440 PIW-600 PIW
Lighter-Duty Applications
Single Unit Ultra X: 275 PIW-350 PIW
Handles materials 12"+
depending on drop height
Handles materials 3"– 8"
depending on drop height
Handles materials 3" and below
depending on drop height
8 ft.+
Withstands impact punishment from drop heights up to 8’+
2 – 6 ft.
Withstands impact punishment from drop heights between 2’ to 6’
< 2 ft.
Withstands impact punishment from drop heights below 2’
Recommended for conveyors during the first steps of the operation such as for high abuse and high impact applications including conveyors under primary crushers.
Recommended for conveyors during the middle steps of the operation including applications such as secondary/tertiary, transfer points, overland and general flow throughout the operation.
Recommended for conveyors during the final steps of the operation such as movement of smaller and less sharp material with shorter drops.
Straight-Warp
Carcass
Dual-Crimp
Carcass
Dual-Crimp
Carcass
This could be your operation too!
Hear from highly satisfied X Series enthusiasts.
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Reducing downtime and saving money
We’ve got about a mile of overland conveyor systems, and we have put Fenner Dunlop X Series on everyone one of those conveyor systems. It has really helped our operation in reducing downtime and saving money.
Plant Manager, Aggregates Operation, USA -
My team isn’t out there doing belt maintenance every day
I want to buy good stuff that I know is going to last. It’s going to reduce my downtime so I can keep making products for my customers and making sure my team isn’t out there doing belt maintenance every day. Running Fenner Dunlop belts, we’ve got that – instead of running imports.
Plant Manager, Aggregates Operation, USA -
8,000 to 9,000 tons per day / zero [unexpected] down-time
Fenner Dunlop [X Series] belting has been nothing but phenomenal for us. I can run 8,000 to 9,000 tons per day on my belts and not ever have to worry about system performance… that is saying something. With Fenner Dunlop, I get the job done and have zero [unexpected] down-time.
Plant Manager, Aggregates Operation, USA -
Stands up to the beating
We use UsFlex under our jaw crusher because [of] it’s heavy impact [resistance] with a lot of abrasion [resistance]. It’s just a really good belt and stands up to the beating.
Plant Manager, Aggregates Operation, USA -
We used to replace our belts every three to six months before we started fitting UsFlex belts
We used to replace our belts every three to six months before we started fitting UsFlex belts. UsFlex really is an amazing belt.
Quarry Manager, Aggregates Operation, Europe -
Nova-X reduced our downtime to pretty much nothing
When we switched from what we were running – just import belt, cheaper belt – we went to Fenner Dunlop and decided to run it. We made the decision to go with the Nova-X and it was just phenomenal. Nova-X reduced our downtime to pretty much nothing.
Plant Manager, Aggregates Operation, USA -
We went six years without ever having to do any maintenance
We made a decision to try the Nova-X and when we stuck it on one of our conveyor systems, it just did phenomenal. We went six years without ever having to do any maintenance.
Plant Manager, Aggregates Operation, USA -
In other words, zero problems
We have a 200-meter belt that wears out, and it has had a lot of maintenance every day due to wear and tear problems. The Ultra X that we installed in 2018 has had only one small repair so far. In other words, zero problems.
Manager, Conveyor Installation & Service Provider, Europe
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So since we have been fitting Fenner Dunlop, all of these problems have been solved
We have experienced a lot of problems working with other brands of conveyor belts. They were tearing easily due to wear and tear. There was a belt that even in 15 days had worn out the entire cover. So since we have been fitting Fenner Dunlop, all of these problems have been solved.
Manager, Conveyor Installation & Service Provider, Europe -
a lifetime of up to three years
There have been many problems of rapid wear and tear of belts, where before they had a lifespan of six months, now we are giving them a lifetime of up to three years [with X Series].
Manager, Conveyor Installation & Service Provider, Europe -
Since we fitted the Ultra X, they have been running for a year
We have a wood mill in which the trunks have a big impact on the belts and were replaced every three months. Since we fitted the Ultra X, they have been running for a year.
Manager, Conveyor Installation & Service Provider, Europe -
Doubled the life of the belt
In a foundry, we fitted an UsFlex belt instead of a belt that was being pinned by the breathers and it has doubled the life of the belt.
Manager, Conveyor Installation & Service Provider, Europe -
A life of three to four years without any problem
We work a lot with Ultra X. Where we have mounted a belt of this type, where before it had a life of six months, now we are talking about a life of three to four years without any problem.
Manager, Conveyor Installation & Service Provider, Europe -
Very resistant to impacts, it breaks less, and we stop less. We produce more.
Since we have been using Fenner Dunlop belts, I think we have improved a lot because it is a very aggressive product. It is very resistant to impacts, it breaks less, and we stop less. Of course, and by stopping less, we produce more.
Plant Manager, Aggregates Operation, Europe -
Giving very good results
I had a lot of doubts that being thinner and slimmer, it wouldn’t work for us, but we have fitted one to try it out. The truth is that [Ultra X] is giving very good results and we will try to fit another one too.
Plant Manager, Aggregates Operation, Europe -
When a fairly large rock comes out of the crusher, it resists the impacts very well and it holds up very well
I think that the best thing about the Fenner Dunlop belting is the resistance to the impacts because it is very aggressive material. When a fairly large rock comes out of the crusher, it resists the impacts very well and it holds up very well.
Plant Manager, Aggregates Operation, Europe
